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FYID-Feiyide

FYID Precision Circular Seam TIG Welding Lathe — Pipe, Flange & Tank Girth Welds, Φ20–400 mm

FYID Precision Circular Seam TIG Welding Lathe — Pipe, Flange & Tank Girth Welds, Φ20–400 mm

Regular price $18,246.00
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01 / What it is

A horizontal circular seam TIG welding lathe for factory workpieces that rotate.

The FOS50 precision circular seam TIG welding lathe is built for 360 degree automatic girth welds on cylindrical workpieces: pipe-to-flange, pipe-to-pipe butt joints, pipe-to-elbow assemblies, and tank or vessel shell seams.

It is the reverse architecture of an orbital welder. On FXT20 or FXT40 Pro systems, the torch rotates around a fixed pipe. On FOS50, the workpiece is clamped in the powered chuck and rotates while the TIG torch is positioned on the programmable carriage.

That makes FOS50 the right production choice for factory parts that can be loaded into a chuck: flange fabricators, vessel shops, process equipment builders, and repeatable circular seam batches up to 800 mm length and 200 kg workpiece weight.

02 / Selection boundary

FOS50 vs orbital welding systems.

Use FOS50 when the part can rotate.

Typical fit for shop-floor pipe-to-flange, pipe-to-elbow, cylindrical shell, and repeat circular seam work where the workpiece can be chucked horizontally.

Use orbital welders when the pipe must stay fixed.

For installed piping, field joints, UHP tube runs, or heavy workpieces that cannot rotate, use FXT20 closed-chamber or FXT40 Pro open-head systems.

Many factories use both.

FOS50 handles repeat factory subassemblies. Orbital systems cover fixed-pipe final connections and field installation joints.

03 / Engineering specifications

FOS50 precision circular seam TIG welding lathe — engineering specifications.

Welding process
GTAW (TIG), DC and pulse modes, filler-wire capable
Output current
4-400 A
Duty cycle
60% at 400 A
Input power
380 V +/-10%, three-phase, 50/60 Hz
Power rating
13.2 kW
Workpiece OD
20-400 mm
Max workpiece weight
200 kg
Max workpiece length
800 mm
Spindle through-hole
365 mm
Chuck diameter
600 mm
Rotation speed
0.1-4 rpm, stepless servo control
Torch travel
550 mm vertical travel; 1,300 mm horizontal travel
Arc length control
AVC 7-25 V range, 0-1800 mm/min response
Oscillation
OSC transverse motion, 0-1000 deg/min, +/-0.1 deg accuracy
Torch
JJT400 water-cooled TIG torch, 300 A at 100% duty cycle per FOS50 source data
Wire feeder
1.0 / 1.2 mm wire, 100-1800 mm/min, 20 kg spool
Control system
JJ-KZ01 PLC + CPU hybrid control, 10 inch color touch screen
Stored programs
200 program groups, 4 zones per program
Materials
Carbon steel, 304/316L stainless steel, alloy steel, low-alloy steel, and plated surfaces confirmed by WPS
Certification
CE; other certification requirements confirmed by order
Warranty
12 months whole-machine; consumables excluded
04 / Buyer questions

What to confirm before purchase.

Can it weld pipe-to-flange joints for ASME B16.5 flange production?

Yes. Pipe-to-flange circular seam welding is one of the main FOS50 applications. The 50-400 mm OD range covers common 1/2 inch to 16 inch flange work, and the 365 mm through-hole allows the pipe end to pass through the chuck while the flange faces the torch side.

What wall thickness can it handle?

The platform covers thin-wall autogenous work through thicker-wall groove welds that require V or U bevel preparation and filler wire. Final procedure limits depend on material, wall thickness, joint design, and the customer's WPS/PQR requirements.

Is AVC included?

Yes. The JJ-KZ01 control includes AVC in the 7-25 V range. AVC helps maintain arc length when a rotating workpiece has minor runout or concentricity variation in the chuck.

Is the chuck included?

A 600 mm chuck is standard. Custom adapters for non-standard workpiece geometry can be made when the clamping surface, weld location, and production quantity are confirmed.

05 / Related systems

Choose by workpiece geometry.

01 / 产品简介

专为工厂旋转工件设计的卧式环缝TIG焊接车床。

FOS50精密环缝TIG焊接车床专为圆柱形工件的360度自动环缝焊接而设计,适用于管道与法兰对接、管道对接、管道与弯头组件焊接,以及储罐或容器筒体焊缝。

其结构与轨道焊机相反。FXT20或FXT40 Pro系统中,焊枪围绕固定管道旋转;而FOS50则是将工件夹持在动力卡盘中旋转,TIG焊枪固定在可编程滑架上定位。

这使FOS50成为工厂可装卡工件的理想生产选择:适用于法兰加工商、容器制造厂、过程设备生产商,以及最大工件长度800 mm工件重量200 kg的重复性环缝批量生产。

02 / 选型边界

FOS50 与轨道焊接系统的对比选型。

工件可旋转时选用FOS50。

适用于车间内管-法兰、管-弯头、圆柱筒体及重复性环缝焊接,工件可水平装卡的生产场合。

管道必须固定时选用轨道焊机。

对于在役管道、现场焊口、UHP管线或无法旋转的大型工件,请使用FXT20封闭焊头或FXT40 Pro开放焊头系统。

许多工厂同时使用两类设备。

FOS50负责工厂重复性子装配件焊接,轨道焊接系统负责固定管道的末端连接及现场安装焊口。

03 / 技术规格

FOS50精密环缝TIG焊接车床——技术规格。

焊接工艺
GTAW(TIG),直流及脉冲模式,支持填丝焊接
输出电流
4-400 A
暂载率
400 A时60%
输入电源
380 V ±10%,三相,50/60 Hz
额定功率
13.2 kW
工件外径
20-400 mm
最大工件重量
200 kg
最大工件长度
800 mm
主轴通孔
365 mm
卡盘直径
600 mm
旋转速度
0.1-4 rpm,无级伺服调速
焊枪行程
垂直行程550 mm;水平行程1,300 mm
弧长控制
AVC 7-25 V范围,响应速度0-1800 mm/min
摆动
OSC横向摆动,0-1000 deg/min,精度±0.1 deg
焊枪
JJT400水冷TIG焊枪,按FOS50资料100%暂载率下300 A
送丝机
1.0 / 1.2 mm焊丝,100-1800 mm/min,20 kg线盘
控制系统
JJ-KZ01 PLC+CPU混合控制,10英寸彩色触摸屏
存储程序
200组程序,每组4个区段
适用材料
碳钢、304/316L不锈钢、合金钢、低合金钢及镀层表面(需WPS确认)
认证
CE;其他认证要求在订单确认时说明
质保
整机12个月;耗材除外
04 / 采购问答

购买前需确认的要点。

能否焊接ASME B16.5法兰生产中的管-法兰接头?

可以。管-法兰环缝焊接是FOS50的主要应用之一。50-400 mm的外径范围涵盖常见的1/2英寸至16英寸法兰规格,365 mm通孔允许管端穿过卡盘,法兰朝向焊枪侧。

可处理哪些壁厚范围?

该平台涵盖从薄壁自熔焊接到需要V形或U形坡口准备及填丝的厚壁焊接。最终工艺极限取决于材料、壁厚、接头设计及客户的WPS/PQR要求。

是否包含AVC?

是的。JJ-KZ01控制器内置AVC,范围7-25 V。当旋转工件在卡盘中存在微小跳动或同心度偏差时,AVC有助于维持稳定的弧长。

是否含卡盘?

标配600 mm卡盘。在确认夹持面、焊接位置及生产数量后,可为非标准工件几何形状定制适配夹具。

05 / 相关系统

按工件几何形状选型。

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