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Máquina Refrentadora de Tubería Sanitaria LPM-1.0 Portátil | FYID-Feiyide

Máquina Refrentadora de Tubería Sanitaria LPM-1.0 Portátil | FYID-Feiyide

Precio habitual $1,780.00
Precio habitual Precio de oferta $1,780.00
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Pipe preparation · end facing · thin-wall stainless

LPM Tube Facing Machine.

After cutting, the tube end must be square, burr-free, and flat to gap tolerance before orbital welding. LPM finishes small stainless tube ends — 0.125″–1″ OD — to the fit-up quality that closed-head TIG orbital welding requires.

Tube OD range 0.125″ to 1″ (3.175mm to 25.4mm)
Materials Stainless 304 / 316L · other materials confirmed by cutter
Related systems CM series pipe cutter · FXT20 + C-series closed-head orbital welder
Shopify product LPM-1.0 tube facing machine
01 / What it is and why it matters

A handheld tube end-facing tool for thin-wall stainless — the finishing step between cutting and orbital welding.

Closed-head orbital TIG welding (FXT20 + C-series) requires both tube ends to mate with a gap of ≤ 0.1mm and with no perceptible step misalignment. A gap larger than this causes the molten root bead to collapse or bridge incompletely, producing a concave root or a cold lap at the weld toe. A non-flat or non-square tube end face creates an uneven gap that varies around the circumference, which causes arc-length and heat-input variation that the machine’s automatic parameter control cannot fully correct.

The CM series planetary cutter produces a cold-cut end face with good perpendicularity, but the surface finish may retain fine burrs or micro-ridges from the cutting blade. LPM faces the tube end flat with a controlled, repeatable process: a rotating carbide-tipped tool trims the face to a flat, burr-free surface that achieves the fit-up gap tolerance required for high-quality autogenous orbital welds.

LPM is particularly important in semiconductor EP piping and pharmaceutical WFI / CIP systems where weld-root quality is a cleanroom or GMP validation requirement. A concave root or incomplete fusion at the root is a particle trap or a bacterial harbor — neither is acceptable in these applications.

02 / Position in the workflow

Step 2 in the thin-wall orbital welding preparation sequence.

Step 1 — Cut
CM3 planetary cold cutter. Produces a perpendicular, cold-cut end face. Covers φ6–80mm at 1–5mm wall.
Step 2 — Face (LPM)
LPM tube facing machine. Finishes the end face to ≤ 0.1mm gap tolerance. Removes micro-burrs and surface irregularities from cutting. Tube OD 0.125″–1″ (3.175–25.4mm).
Step 3 — Clean
Degrease tube end OD and ID with acetone or isopropanol. Use clean lint-free gloves; hand oils contaminate EP-grade surfaces. Confirm silver-white oxidation-free surface.
Step 4 — Fit up
Insert both tube ends into the C-series welding head. Confirm gap and co-axiality per head assembly instructions. Gap target: 0–0.1mm.
Step 5 — Weld
FXT20 + C-series closed-head orbital TIG welding. Autogenous (no filler wire). Single-pass, single-side, double-formation weld for wall thickness 0.5–3mm.
03 / Applications

Where LPM is used.

→ Semiconductor

Gas cabinet (BCU) EP-grade 316L tube joints.

Semiconductor special gas delivery systems use φ6.35–12.7mm 316L EP-grade stainless tube. The LPM produces the burr-free, flat end face that prevents particles at the joint. After LPM facing, the tube end enters the FXT20 + C5 / C10 welding head.

→ Pharmaceutical

WFI / CIP / SIP sanitary stainless tube in GMP facilities.

GMP pharmaceutical piping requires smooth, flush weld roots. The LPM-prepared end face ensures the orbital weld root fully fuses at 0 gap, producing the flush interior surface required by 3-A sanitary standards and FDA / EU GMP audits.

→ Laboratory & instrumentation

Small-bore stainless instrumentation lines.

High-purity gas and fluid instrumentation tubing (φ3.175–25.4mm) in laboratory and R&D facilities. LPM covers the full ⅛″–1″ OD range used in analytical instrument gas and liquid lines.

→ Related

Tools in the same preparation and welding workflow.

管道端面准备 · 端面加工 · 薄壁不锈钢

LPM管道端面加工机。

切割后,管端必须垂直、无毛刺、平整,并满足间隙公差要求,方可进行轨道焊接。LPM对小口径不锈钢管端——外径0.125″至1″——进行精加工,达到封闭焊头TIG轨道焊接所需的对口质量。

管道外径范围 0.125″ 至 1″(3.175mm 至 25.4mm)
适用材料 不锈钢304 / 316L · 其他材料由刀具确认
相关系统 CM系列管道切割机 · FXT20 + C系列封闭焊头轨道焊机
产品型号 LPM-1.0管道端面加工机
01 / 产品定位与重要性

薄壁不锈钢手持式管端加工工具——切割与轨道焊接之间的精整工序。

封闭焊头轨道TIG焊接(FXT20 + C系列)要求两管端对口间隙≤0.1mm,且无明显错边。间隙超过此值会导致熔融根焊道塌陷或桥接不完全,产生凹形根焊道或焊趾处冷搭接。管端面不平或不垂直会造成沿圆周变化的不均匀间隙,产生弧长和热输入的变化,而设备自动参数控制无法完全补偿。

CM系列行星式切割机能产生垂直度良好的冷切端面,但表面可能残留切割刀片产生的细小毛刺或微脊。LPM通过可控、可重复的工艺对管端面进行平整加工:旋转硬质合金刀具将端面修整为平整、无毛刺的表面,达到高质量自熔轨道焊接所需的对口间隙公差。

LPM在半导体EP管道和制药WFI / CIP系统中尤为重要,这些系统的焊缝根部质量是洁净室或GMP验证要求。凹形根焊道或根部未熔合会成为颗粒物滞留点或细菌藏匿处——这在上述应用中均不可接受。

02 / 工艺流程中的位置

薄壁轨道焊接准备序列中的第2步。

第1步——切割
CM3行星式冷切割机。产生垂直的冷切端面。适用范围φ6–80mm,壁厚1–5mm。
第2步——端面加工(LPM)
LPM管道端面加工机。将端面精加工至间隙公差≤0.1mm。去除切割产生的微毛刺和表面不规则处。管道外径0.125″–1″(3.175–25.4mm)。
第3步——清洁
用丙酮或异丙醇对管端外径和内径进行脱脂处理。使用干净的无尘手套;手部油脂会污染EP级表面。确认表面呈银白色无氧化状态。
第4步——对口
将两管端插入C系列焊头。按焊头装配说明确认间隙和同轴度。间隙目标:0–0.1mm。
第5步——焊接
FXT20 + C系列封闭焊头轨道TIG焊接。自熔焊接(无填充焊丝)。壁厚0.5–3mm的单道次、单面、双成形焊接。
03 / 应用场景

LPM的典型应用领域。

→ 半导体

气柜(BCU)EP级316L管道接头。

半导体特种气体输送系统使用φ6.35–12.7mm 316L EP级不锈钢管。LPM产生无毛刺的平整端面,防止接头处产生颗粒物。LPM端面加工后,管端进入FXT20 + C5 / C10焊头。

→ 制药

GMP制药厂WFI / CIP / SIP卫生级不锈钢管道。

GMP制药管道要求焊缝根部光滑平整。LPM加工的端面确保轨道焊缝根部在零间隙下完全熔合,产生符合3-A卫生标准及FDA / EU GMP审计要求的光滑内壁。

→ 实验室与仪器仪表

小口径不锈钢仪表管线。

实验室和研发设施中的高纯度气体和流体仪表管(φ3.175–25.4mm)。LPM覆盖分析仪器气体和液体管线所用的全部⅛″–1″外径范围。

→ 相关产品

同一准备与焊接工作流中的工具。

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