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FYID-Feiyide

FYID FXT20 Система орбитальной сварки закрытого типа (Полупроводники, Фармацевтика)

FYID FXT20 Система орбитальной сварки закрытого типа (Полупроводники, Фармацевтика)

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Обычная цена $7,675.00
Обычная цена Цена со скидкой $7,675.00
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01 / What it is

A fully enclosed orbital TIG welder for thin-wall high-purity tube.

The FYID-Feiyide FXT20 is a fully enclosed automatic orbital GTAW (TIG) welding system designed for autogenous (no-filler) single-pass circumferential welds on thin-wall stainless steel, carbon steel, and titanium alloy tube. The system pairs the FXT20 programmable power source (5 A - 200 A DC) with six C-Series enclosed welding heads - C5, C10, C40, C80, C120, C170 - covering tube outer diameters from OD 3.175 mm to OD 168 mm and wall thicknesses from 0.5 mm to 3 mm.

The C-Series welding head encloses the full tube joint inside a sealed argon chamber during welding. The 360 deg argon atmosphere helps limit atmospheric contamination of both the outer weld surface and the tube inner wall, producing the silver-white oxidation-free weld appearance required by ASME BPE SF1 surface finish classification and SEMI F20 UHP piping standards - with reduced post-weld cleaning needs when purge and acceptance criteria are confirmed.

One FXT20 power source drives all six C-Series head models interchangeably. A fabrication shop handling multiple tube specifications - from 1/4" instrument tubing to 6" process headers - operates the full diameter range from a single power source, switching heads in under 10 minutes between jobs. The 200-group recipe library on the 10-inch industrial PLC + touchscreen interface stores every validated procedure for instant operator recall.

Built-in micro printer for compliance

The FXT20 includes a built-in micro printer and USB port is treated as firmware/update only per KB; data output should be confirmed by configuration for per-weld documentation - current, speed, duration, and timestamp per FXT20 KB that supports ASME BPE, FDA cGMP, GMP, and EHEDG audit traceability. The 12-segment programmable per-zone current control allows precise heat-input shaping through pre-flow, arc initiation, steady-state, decay, and post-flow phases - the parameter resolution required by titanium and Alloy 600/690 high-purity work.

Why it pairs with C-series and PT40 (but not K-series)

The FXT20 is engineered for thin-wall enclosed welding regimes - 0.5-3 mm wall, 5-200A current, autogenous (no filler wire), single-phase 220V. It drives the six closed-chamber C-Series heads and the PT40 tube-to-tubesheet head for boiler and heat exchanger work. K-series open-head clamps and PT80 tube-to-tubesheet heads run on the separate FXT40 Pro industrial power source (three-phase 380V, 5-400A, with filler wire feeder) - required for the 2-13 mm wall industrial pipe these heads address.

02 / Available head sizes

Six C-Series enclosed welding heads.

C5
OD 6.35 - 12.7 mm / 1/4" - 1/2"

0.5-1.5 mm wall / 1.3 kg. For extremely narrow spaces, instrument tubing, micro UHP analytical lines.

C10
OD 6.35 - 25.4 mm / 1/4" - 1"

0.5-2.0 mm wall / 1.8 kg. Commonly used in laboratories and pharmaceutical tube applications.

C40
OD 6.35 - 38.1 mm / 1/4" - 1.5"

0.5-2.5 mm wall / 3.5 kg. Mainstream specification for clean piping and UHP gas cabinet construction.

C80
OD 12.7 - 76.2 mm / 1/2" - 3"

0.5-3.0 mm wall / 5.0 kg. Strong versatility for sanitary and process tube applications.

C120
OD 19.0 - 114.3 mm / 3/4" - 4.5"

0.5-3.0 mm wall / 6.5 kg. Covers large-diameter sanitary pipes and process headers.

C170
OD 50.8 - 168.0 mm / 2" - 6.6"

0.5-3.0 mm wall / 9.5 kg. Large-pipe automation solution for high-volume process loops.

+ FXT20 power source
Single-phase 220V / 4.5 kVA / 5-200A DC / 100% duty @ 155A

The C-Series heads are specified for the FXT20 power source. Industrial PLC + 10-inch color touchscreen, 200-group recipe library, 12 programmable welding zones, built-in micro printer, IP21 protection. Air-cooled host with water-cooled head circulation. Also drives the PT40 tube-to-tubesheet head for heat exchanger boiler work.

03 / Engineering specifications

Spec sheet for procurement.

Welding process
Autogenous GTAW (TIG) - DC and Pulse modes, no filler wire
Output current
5 - 200 A DC
Minimum arc initiation
5 A
Duty cycle
100% at 155A (forced water cooling on head)
Open circuit voltage
65 V
Input power
220 V +/-10%, single-phase, 50/60 Hz
Power consumption
4.5 kVA
Control system
Industrial PLC + 10-inch color touchscreen (Chinese / English)
Welding zones
Up to 12 independent programmable segments per weld
Stored programs
200+ groups (Intelligent Expert Parameter Library)
Data output
Built-in micro printer (current, speed, duration, timestamp per weld)
Cooling
Air-cooled host / water-cooled head (built-in tank and circulation pump)
Tube OD coverage
OD 3.175 - OD 168 mm across C5 / C10 / C40 / C80 / C120 / C170
Wall thickness
0.5 - 3.0 mm
Materials
Stainless 316L / 304L / carbon steel / titanium Grade 2 / Grade 5 / Inconel / Alloy 600/690 / duplex (with PT40 head)
Materials not supported
Aluminum / copper / galvanized steel
Single-side double formation
Yes - autogenous through-thickness single pass
Inner bead quality
SEMI F19/F20-type oxidation-control target; penetration confirmed by WPS and inspection plan
Shielding gas
Argon 99.999%+ via sealed C-Series chamber; optional Ar/H2 blend for stainless by WPS
Cleanroom fit
Cleanroom-oriented configuration; project particle requirements confirmed by site QA
Protection grade
IP21
Operator skill required
Basic - typical 1-day operator training
Certifications
CE / Alibaba Gold Plus Supplier Assessment per product KB
Standards fit
SEMI F20 / SEMI F19 / ASME BPE SF1 / EHEDG / 3-A Sanitary / ASME Section IX / AWS D18.1 / FDA cGMP / GMP
Delivery
Confirmed by configuration, production schedule, and logistics
Warranty
12 months whole-machine; consumables excluded; lifetime technical support
04 / Industry use cases

Where FXT20 + C-series fits.

->Semiconductor & Microelectronics

UHP gas distribution and gas cabinet (BCU) automated construction.

Semiconductor fab UHP gas distribution often sets SEMI F20-type inner-bead targets for corrosive process gas lines. The C-Series enclosed welding chamber maintains a 360-degree argon envelope around the joint to support inner-bead oxidation control. Actual installation time depends on purge setup, WPS, site access, and QA procedure.

The FXT20's 5A minimum arc initiation is critical for the small-diameter instrument and analytical tubing in process gas distribution where conventional 30A+ arc starts would burn through. The 200-group recipe library stores parameter sets for EP-grade SUS316L electropolished tubing across the manufacturer-specific surface finish classes (Ra >=0.5 um, Ra >=0.25 um, Ra >=0.15 um) that drive parameter selection in fab construction. The C5 / C10 heads handle the small-diameter tubing that dominates fab gas distribution.

Heads: C5 / C10 / C40. Materials: SUS316L EP, SUS316L VIM/VAR. Codes: SEMI F19, SEMI F20, SEMI F1.

->Biopharma & Food

ASME BPE WFI distribution, GMP production lines, sanitary process piping.

Biopharma WFI and process water distribution is qualified to ASME BPE - a code whose surface finish classification (SF1, SF2, SF3, SF4) directly drives the orbital welding parameter set. SF1 (Ra >=0.5 um electropolished) is the dominant biopharma WFI standard; the FXT20's autogenous chamber welding achieves SF1-compatible inner bead surfaces with reduced rework risk when the weld meets the project acceptance criteria. Across a large WFI loop, a small change in inspection acceptance can decide the piping subcontract margin.

The built-in micro printer + USB port is treated as firmware/update only per KB; data output should be confirmed by configuration produces the per-weld parameter record required by FDA cGMP (21 CFR Part 211) and EU GMP Annex 11 for installation qualification (IQ) and operational qualification (OQ) of the WFI distribution system. The 200-group recipe library is structured to hold the validated parameter sets for the typical biopharma sanitary tubing portfolio: typical sanitary tubing sizes - covered by C10 through C120 heads on the single FXT20 power source.

Heads: C10 / C40 / C80 / C120. Materials: 316L EP, 304L. Codes: ASME BPE SF1, FDA cGMP (21 CFR 211), EU GMP Annex 11, EHEDG.

->AI Data Center Liquid Cooling

Direct-to-chip cooling manifolds and rack-level distribution.

AI compute clusters at hyperscaler density (60 - 20 kW per rack) have shifted cooling from forced air to direct liquid cooling - typically a closed-loop distilled water or PG25 (propylene glycol) circuit with 316L stainless or copper-nickel tubing manifolds at the rack level. The compactness of the FXT20 (designed for in-rack work) is the design constraint that made these in-place retrofits viable: full-size welding rigs do not fit between server rows during a live-data-hall conversion to liquid cooling.

The C10 / C40 heads cover the 1/2" - 1.5" tubing range that dominates direct-to-chip and rack-level cooling manifolds. The FXT20's configured per-weld data record supports hyperscaler internal QA pipelines that require weld traceability for cooling-loop-failure root-cause analysis (a liquid-cooling leak can affect pod cooling capacity and AI compute availability). Use in energized data halls should be reviewed against owner EHS, EMC, and hot-work procedures before approval.

Heads: C10 / C40 / C80. Materials: 316L, CuNi 90/10. Codes: ASHRAE TC9.9 liquid cooling, hyperscaler internal QA, ASME Section IX.

->Aerospace & Hydraulics

Precision aircraft piping and hydraulic line fabrication.

Commercial and military aircraft hydraulic systems use thin-wall titanium (Grade 2, Grade 5) and stainless tubing in 1/8 / - 1" OD ranges for the high-pressure hydraulic, fuel, and pneumatic distribution networks. These welds are qualified under aerospace prime contractor specifications (Boeing, Airbus, Lockheed Martin) with full radiographic inspection and traceability requirements that go beyond commercial process industry standards. The FXT20's single-side double-formation autogenous welding produces the through-thickness penetration that aerospace inspectors look for on titanium hydraulic joints where back-purge gas line setup is impractical in the assembled aircraft.

The 12-segment programmable current control allows the precise pre-flow / steady-state / decay / post-flow shaping that titanium Grade 5 (Ti-6Al-4V) requires to avoid the alpha-case embrittlement that occurs above ~400 degC in atmospheric contact. The 200-group recipe library stores the validated procedures across the diameter x wall combinations typical in aerospace hydraulic line work.

Heads: C5 / C10 / C40. Materials: Titanium Grade 2 / Grade 5, 316L. Codes: AWS D17.1, NADCAP, customer prime specifications.

05 / Procurement questions

What buyers ask before the PO.

What C-series head models are available?

Six C-series enclosed welding heads: C5, C10, C40, C80, C120, C170. Together they cover OD 6.35 - 168 mm tube OD across C-series heads at 0.5-3.0 mm wall thickness. All six share the FXT20 power source interface; head-to-head switching takes under 10 minutes. The system overall covers OD 3.175-168 mm OD when accounting for the C5 head's small-bore reach.

Why does the FXT20 not support filler wire?

The FXT20 is engineered for thin-wall (0.5-3 mm) autogenous welding - a regime where the parent material itself provides all the joint metal in a single-pass single-side double-formation weld. Filler wire isn't needed and isn't supported on this platform. For industrial pipe welding (2-13 mm) where filler wire is required, the FXT40 Pro with K-series open-head clamps is the correct system.

Can the FXT20 weld aluminum or copper tubing?

No. The FXT20 platform supports stainless steel (316L, 304L), carbon steel, titanium alloy (Grade 2, Grade 5), Inconel, and Alloy 600/690. Aluminum, copper, and galvanized steel are not supported. For copper-nickel work in AI data center cooling applications, the FXT20 + C-series can handle CuNi 90/10 with specific parameter sets - contact our engineering team for the validated procedure.

How does the data logging support compliance audits?

The FXT20 includes a built-in micro printer plus USB function per KB. Per-weld data should be limited to the configured record fields. FXT20 KB lists current, speed, duration, and timestamp that supports ASME BPE, FDA cGMP (21 CFR Part 211), EU GMP Annex 11, GMP, and EHEDG audit traceability. For SEMI F20 fab audits, the per-zone current logging supports the inner bead quality traceability required for UHP gas distribution sign-off.

What lead time and warranty?

Delivery schedule is confirmed by configuration, production schedule, inspection requirements, and logistics. Warranty and technical support terms are confirmed with the final quotation and order documents.

Can the FXT20 also drive PT-series tube-to-tubesheet heads?

Yes - partially. The PT40 tube-to-tubesheet head (OD 12-38 mm tube) runs on the FXT20 power source, sharing the same digital interface and parameter library as the C-series. For larger tube-to-tubesheet joints, the PT80 (OD 38-80 mm tube) runs on the separate FXT40 Pro power source due to the higher current requirement. A heat exchanger fabricator running PT40 work on one shift and C-series WFI work on another typically standardizes on the FXT20.

Integrated guide / C-Series selection

Choose the closed-chamber head from the joint, not from a separate guide page.

When C-series is the fit

High-purity tube-to-tube welds

Use C-series closed-chamber heads when the inner bead is part of the working surface: semiconductor UHP gas, WFI/CIP/SIP piping, sanitary food lines, and compact liquid-cooling manifolds. Final acceptance is governed by WPS, purge setup, and project QA criteria.

Head selection

Six heads on FXT20

C5, C10, C40, C80, C120, and C170 share the FXT20 interface. The KB-backed C-series range is OD 6.35-168 mm across heads, with FXT20 system scope covering OD 3.175-168 mm and 0.5-3.0 mm wall.

Boundary

When not to use C-series

For pipe OD above the closed-head range, field welds where chamber clamping is not practical, or filler-wire industrial pipe work, use FXT40 Pro with K-series open-head clamps instead of forcing a closed-chamber solution.

Related

Other systems in the FYID-Feiyide range.

01 / 产品概述

用于薄壁高纯管材的全密封轨道TIG焊接系统。

FYID-Feiyide FXT20是一款全密封自动轨道GTAW(TIG)焊接系统,专为薄壁不锈钢、碳钢和钛合金管材设计,适用于自熔(无填丝)单道次圆周焊缝。该系统将FXT20可编程电源(5A - 200A DC)与六款C系列密封焊头配合使用——C5、C10、C40、C80、C120、C170——覆盖外径3.175mm至168mm、壁厚0.5mm至3mm的管材。

C系列焊头在焊接过程中将整个管接头密封于充满氩气的腔室中。360°氩气氛围有助于限制焊缝外表面和管材内壁受到大气污染,在吹扫和验收标准确认的条件下,可达到ASME BPE SF1表面粗糙度分级SEMI F20 UHP管道标准所要求的银白色无氧化焊缝外观,并减少焊后清洁工作量。

一台FXT20电源可驱动全部六款C系列焊头,可互换使用。无论是从1/4"仪表管到6"工艺集管,各种管材规格的制造车间均可用同一台电源覆盖全部管径范围,换头时间不超过10分钟。10英寸工业PLC触摸屏界面上的200组参数库存储所有已验证程序,操作员可即时调用。

合规用内置微型打印机

FXT20配备内置微型打印机,USB接口仅用于固件更新(详见知识库);逐焊数据输出方式需根据配置确认——电流、速度、时长和时间戳(详见FXT20知识库),支持ASME BPE、FDA cGMP、GMP和EHEDG审计追溯。12段可编程逐区电流控制可在预流、起弧、稳态、衰减和后流阶段精确控制热输入——这是钛合金和Alloy 600/690高纯焊接所需的参数精度。

为何与C系列和PT40配合(而非K系列)

FXT20专为薄壁密封焊接工况设计——壁厚0.5-3mm、电流5-200A、自熔(无填丝)、单相220V。可驱动六款C系列密封腔焊头及PT40管板焊头(适用于锅炉和换热器)。K系列开式焊头卡具和PT80管板焊头须配套独立的FXT40 Pro工业电源(三相380V、5-400A、带送丝机)——这些焊头所针对的壁厚2-13mm工业管道需要更高电流。

02 / 可选焊头尺寸

六款C系列密封焊头。

C5
外径 6.35 - 12.7 mm / 1/4" - 1/2"

壁厚0.5-1.5mm / 1.3kg。适用于极窄空间、仪表管材、微型UHP分析管线。

C10
外径 6.35 - 25.4 mm / 1/4" - 1"

壁厚0.5-2.0mm / 1.8kg。常用于实验室和制药管材应用。

C40
外径 6.35 - 38.1 mm / 1/4" - 1.5"

壁厚0.5-2.5mm / 3.5kg。洁净管道和UHP气柜建设的主流规格。

C80
外径 12.7 - 76.2 mm / 1/2" - 3"

壁厚0.5-3.0mm / 5.0kg。卫生级和工艺管材应用的强兼容性选择。

C120
外径 19.0 - 114.3 mm / 3/4" - 4.5"

壁厚0.5-3.0mm / 6.5kg。覆盖大管径卫生管道和工艺集管。

C170
外径 50.8 - 168.0 mm / 2" - 6.6"

壁厚0.5-3.0mm / 9.5kg。高产量工艺循环的大管径自动化解决方案。

+ FXT20 电源
单相220V / 4.5 kVA / 5-200A DC / 155A时100%暂载率

C系列焊头专配FXT20电源。工业PLC + 10英寸彩色触摸屏,200组参数库,12个可编程焊接区段,内置微型打印机,IP21防护等级。风冷主机搭配水冷焊头循环系统。同时驱动PT40管板焊头,用于换热器和锅炉焊接作业。

03 / 工程规格

采购规格表。

焊接工艺
自熔GTAW(TIG)——DC和脉冲模式,无填充焊丝
输出电流
5 - 200 A DC
最小起弧电流
5 A
暂载率
155A时100%(焊头强制水冷)
空载电压
65 V
输入电源
220V ±10%,单相,50/60Hz
功率消耗
4.5 kVA
控制系统
工业PLC + 10英寸彩色触摸屏(中文 / 英文)
焊接区段
每道焊缝最多12个独立可编程区段
存储程序
200+组(智能专家参数库)
数据输出
内置微型打印机(逐焊电流、速度、时长、时间戳)
冷却方式
风冷主机 / 水冷焊头(内置水箱及循环泵)
管材外径覆盖范围
C5 / C10 / C40 / C80 / C120 / C170 覆盖外径3.175 - 168mm
壁厚
0.5 - 3.0 mm
适用材料
不锈钢316L / 304L / 碳钢 / 钛Grade 2 / Grade 5 / Inconel / Alloy 600/690 / 双相钢(配PT40焊头)
不支持的材料
铝 / 铜 / 镀锌钢
单面双面成型
是——自熔全厚度单道焊
内焊道质量
SEMI F19/F20类氧化控制目标;熔透深度由WPS和检验计划确认
保护气体
C系列密封腔内99.999%+氩气;不锈钢可选Ar/H2混合气(按WPS)
洁净室适用性
洁净室导向配置;项目颗粒要求由现场QA确认
防护等级
IP21
操作员技能要求
基础——典型操作员培训仅需1天
认证
CE / 阿里巴巴金牌供应商认证(详见产品知识库)
适用标准
SEMI F20 / SEMI F19 / ASME BPE SF1 / EHEDG / 3-A Sanitary / ASME Section IX / AWS D18.1 / FDA cGMP / GMP
交货
根据配置、生产计划和物流条件确认
质保
整机12个月;耗材除外;终身技术支持
04 / 行业应用案例

FXT20 + C系列的适用场景。

->半导体 & 微电子

UHP气体分配和气柜(BCU)自动化建设。

半导体晶圆厂UHP气体分配系统通常对腐蚀性工艺气管线设定SEMI F20类内焊道目标。C系列密封焊接腔在接头周围维持360°氩气保护层,支持内焊道氧化控制。实际安装时间取决于吹扫设置、WPS、现场条件和QA程序。

FXT20的5A最小起弧电流对于工艺气体分配中的小管径仪表管和分析管至关重要——传统30A以上的起弧电流会造成烧穿。200组参数库存储了EP级SUS316L电解抛光管材在不同表面粗糙度等级(Ra≥0.5μm、Ra≥0.25μm、Ra≥0.15μm)下的参数组,这些等级直接影响晶圆厂建设中的参数选择。C5 / C10焊头处理晶圆厂气体分配中占主导地位的小管径管材。

焊头:C5 / C10 / C40。材料:SUS316L EP、SUS316L VIM/VAR。标准:SEMI F19、SEMI F20、SEMI F1。

->生物制药 & 食品

ASME BPE WFI分配、GMP生产线、卫生级工艺管道。

生物制药WFI和工艺水分配系统按ASME BPE认证——该标准的表面粗糙度分级(SF1、SF2、SF3、SF4)直接决定轨道焊接参数组。SF1(Ra≥0.5μm电解抛光)是主流生物制药WFI标准;FXT20的自熔腔室焊接在满足项目验收标准时可达到兼容SF1的内焊道表面,降低返工风险。在大型WFI回路中,检验验收标准的细微变化可直接决定管道分包合同的利润空间。

内置微型打印机 + USB接口(仅用于固件更新,详见知识库);数据输出需根据配置确认,可生成FDA cGMP(21 CFR第211部分)和EU GMP附录11所要求的逐焊参数记录,用于WFI分配系统的安装确认(IQ)和运行确认(OQ)。200组参数库结构化存储典型生物制药卫生管材产品组合的已验证参数组,由单台FXT20电源上的C10至C120焊头覆盖。

焊头:C10 / C40 / C80 / C120。材料:316L EP、304L。标准:ASME BPE SF1、FDA cGMP(21 CFR 211)、EU GMP附录11、EHEDG。

->AI数据中心液冷

直冷芯片冷却集管和机架级分配系统。

超大规模AI算力集群(每机架60-20kW)已从强制风冷转向直接液冷——通常为机架级316L不锈钢或铜镍合金管材集管的封闭式蒸馏水或PG25(丙二醇)循环回路。FXT20的紧凑设计(专为机架内作业而设计)是这些就地改造项目可行的关键约束:全尺寸焊接设备无法在数据中心向液冷转换期间放入服务器排之间。

C10 / C40焊头覆盖直冷芯片和机架级冷却集管的主流1/2" - 1.5"管径范围。FXT20配置的逐焊数据记录支持超大规模运营商内部QA流程,这些流程要求对焊缝进行可追溯管理,以便在冷却回路故障时进行根因分析(液冷泄漏可影响机房冷却能力和AI算力可用性)。在带电数据机房使用须在批准前参照业主EHS、EMC和动火作业规程进行审查。

焊头:C10 / C40 / C80。材料:316L、CuNi 90/10。标准:ASHRAE TC9.9液冷、超大规模运营商内部QA、ASME Section IX。

->航空航天 & 液压

精密飞机管路和液压管线制造。

民用和军用飞机液压系统在1/8" - 1"外径范围内采用薄壁钛合金(Grade 2、Grade 5)和不锈钢管材,用于高压液压、燃油和气动分配网络。这些焊缝须按航空主承包商规范(波音、空客、洛克希德·马丁)认证,全射线检验和可追溯要求高于商业流程工业标准。FXT20的单面双面成型自熔焊接可实现全厚度熔透,这正是航空检验员在组装飞机中无法布置背面吹扫管线时对钛合金液压接头的检验要求。

12段可编程电流控制可实现钛Grade 5(Ti-6Al-4V)所需的精确预流/稳态/衰减/后流形状,以避免大气接触超过约400°C时产生的α相脆化。200组参数库存储了航空液压管路中典型管径×壁厚组合的已验证程序。

焊头:C5 / C10 / C40。材料:钛Grade 2 / Grade 5、316L。标准:AWS D17.1、NADCAP、客户主承包商规范。

05 / 采购常见问题

买家在下单前常见的问题。

C系列焊头有哪些型号可选?

六款C系列密封焊头:C5、C10、C40、C80、C120、C170。合计覆盖壁厚0.5-3.0mm下C系列焊头外径6.35-168mm范围。全部六款共用FXT20电源接口,换头时间不超过10分钟。考虑到C5焊头的小孔径延伸,整体系统覆盖外径3.175-168mm。

为何FXT20不支持填充焊丝?

FXT20专为薄壁(0.5-3mm)自熔焊接设计——在该工况下,母材本身提供单道次单面双面成型焊缝所需的全部金属,无需也不支持填充焊丝。对于需要填充焊丝的工业管道焊接(2-13mm),配有K系列开式焊头卡具的FXT40 Pro才是正确选择。

FXT20能焊接铝管或铜管吗?

不能。FXT20平台支持不锈钢(316L、304L)、碳钢、钛合金(Grade 2、Grade 5)、Inconel和Alloy 600/690。铝、铜和镀锌钢不受支持。对于AI数据中心冷却应用中的铜镍合金作业,FXT20 + C系列可通过特定参数组处理CuNi 90/10——请联系我们的工程团队获取已验证程序。

数据记录如何支持合规审计?

FXT20配备内置微型打印机和USB功能(详见知识库)。逐焊数据限于已配置的记录字段。FXT20知识库列出的电流、速度、时长和时间戳支持ASME BPE、FDA cGMP(21 CFR第211部分)、EU GMP附录11、GMP和EHEDG审计追溯。对于SEMI F20晶圆厂审计,逐区电流记录支持UHP气体分配验收所需的内焊道质量追溯。

交货期和质保条款?

交货计划根据配置、生产计划、检验要求和物流条件确认。质保和技术支持条款随最终报价和订单文件一并确认。

FXT20也能驱动PT系列管板焊头吗?

可以——部分支持。PT40管板焊头(管材外径12-38mm)可在FXT20电源上运行,与C系列共用同一数字接口和参数库。对于更大管径的管板接头,PT80(管材外径38-80mm)因电流需求更高,须配套独立的FXT40 Pro电源。同时承接PT40管板作业和C系列WFI作业的换热器制造商通常统一使用FXT20。

集成指南 / C系列选型

根据接头选配密封腔焊头,而非另外查阅选型指南。

C系列适用场景

高纯管对管焊缝

当内焊道是工作面的一部分时,使用C系列密封腔焊头:半导体UHP气体、WFI/CIP/SIP管道、卫生级食品管线和紧凑型液冷集管。最终验收由WPS、吹扫设置和项目QA标准决定。

焊头选型

六款焊头配FXT20

C5、C10、C40、C80、C120和C170共用FXT20接口。知识库支持的C系列覆盖各焊头外径6.35-168mm,FXT20系统整体覆盖外径3.175-168mm,壁厚0.5-3.0mm。

应用边界

不宜使用C系列的场景

对于超出密封焊头范围的管道外径、腔室夹紧不实用的现场焊接,或需要填充焊丝的工业管道作业,应使用FXT40 Pro配K系列开式焊头卡具,而非强行使用密封腔方案。

相关产品

飞宇达产品系列中的其他系统。

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FAQ

  • What is the maximum pipe wall thickness that the FXT20 orbital welding machine can handle?

    The FXT20 is specifically designed for thin-walled tubes. It supports a wall thickness range of 0.5mm to 3.0mm, ensuring high-precision, mirror-grade welding without burn-through or lack of fusion.

  • Which pipe diameters are compatible with the FXT20 orbital welding system?

    The FXT20 power source is highly versatile, supporting pipe diameters from 3.175mm (1/8") to 168mm (6"). Users can achieve this range by switching between six C-series enclosed welding heads, from the ultra-compact C5 to the large-diameter C170.

  • Can the FXT20 weld titanium alloy and carbon steel pipes?

    Yes. The FXT20 series is an "All-Round Automation Expert" capable of welding stainless steel, carbon steel, and titanium alloys. Its enclosed welding head provides a 360° argon chamber to prevent oxidation, ensuring silver-white, high-purity welds.

  • Is the FXT20 orbital welder suitable for pharmaceutical and semiconductor industries?

    Absolutely. The FXT20 is ideal for GMP-compliant pharmaceutical lines and high-purity semiconductor gas lines (EP grade). It solves the pain point of internal weld oxidation, delivering "mirror-grade" results that meet the strictest hygiene and UHP (Ultra-High Purity) standards.

  • How does the FXT20 support quality traceability for ISO and GMP audits?

    The system features an industrial-grade data traceability system. It includes a built-in micro-printer for real-time welding reports and a USB interface for exporting welding process recipes, allowing full traceability of current and speed for every weld.

  • Does the FXT20 require a highly skilled welder to operate?

    No. The FXT20 features a "Foolproof" Expert Database System. Ordinary operators can complete nuclear-grade quality welds with just one day of training by simply inputting pipe diameter and wall thickness into the 10-inch touchscreen.

  • Can the FXT20 orbital welder operate 24/7 in high-intensity production?

    Yes. With a 100% duty cycle at 155A and a built-in forced water cooling system, the FXT20 is engineered for continuous, high-intensity 24-hour factory production without overheating.

  • What safety protections are built into the FXT20 welding power source?

    The FXT20 includes comprehensive safety mechanisms: leakage protection, overcurrent protection, arc initiation failure protection, and a water-cooling alarm system to prevent torch burn-out, ensuring both operator and equipment safety (IP21 rated).

  • What is the warranty and technical support for FYID (Feiyide) welding machines?

    We provide a 12-month whole-machine warranty and lifetime technical support. Our team offers 7×18 hours online video support in English and Chinese, with common spare parts shipped within 48 hours to minimize downtime.